Being close to customers will also allow Shell Polymers to reduce emissions through shorter transit and delivery times. The close proximity also helps customers who struggle with low inventory levels and just-in-time manufacturing.
In addition to being close to customers, the site will also have an 85,000-square-foot application hall with industrial-sized film extrusion and molding equipment. This will allow customers to experiment with the resin in Shell’s facility, rather than shutting down production to test on their own equipment. To track the performance of mission-critical equipment, the plant will leverage a plethora of advanced production technology such as artificial intelligence, big data, sensors, and automation.
Discover How Shell Polymers' Northeastern Plant Improves Polyethylene Supplier Relationship
Keeping the Focus on Sustainability Efforts
With everything that’s going on before plant start up, addressing sustainability concerns remains a key component to Shell's strategy. In her presentation, Emma shared that Shell and its polymer business has a goal to be net zero on greenhouse gas emissions by 2050 or sooner. She further explains that the most direct route to achieve that is through energy efficiency of its plants. Because of this, the polyethylene plant has "a highly-efficient design" that includes equipment such as a 250 megawatt cogeneration unit.
Alongside lowering emissions, Shell Chemicals is also researching alternative feedstocks such as biomass and plastic waste that Emma said "are driving the circular economy of plastics." As part of its focus on sustainability, Shell Chemicals has a goal of using one million tonnes of plastic waste as a feedstock by 2025.