Cosmetics, agriculture, chickens

Process Oils

Shell process oils for your business

  • Vaccine

    Animal health

    Providing high vaccine efficacy with fewer side effects for better animal welfare.

    Animal health

  • Data centre building image

    Data Centre Immersion Cooling

    Helping data centres to become more energy efficient and environmentally friendly.

    Data Centre Immersion Cooling

  • Farm tractor

    Agricultural crop protection

    Protecting plantations from diseases for longer and in varying climates.

    Agricultural spray oil

  • Multiple directions

    Other applications

    Improving the quality of products and processes in chemicals and manufacturing.

    Other applications

Transformer oils and GTL technology

Process oils are used in a wide variety of finished products in the chemical and manufacturing industries.

With over 30 years of experience, we recognise the crucial role that process oils play in your products and operations. We understand that the quality of these vital oils is paramount, and that using a process oil that delivers consistent high quality can have a major bearing on the success of your business.

Talk to our experts today to explore how you can unlock performance enhancements with solutions built around your specific business needs and technology that adds value to your operations.

Cosmetics

Cosmetics

Cosmetics

Cosmetics consumers are looking for higher-quality products that are purer and more natural. The white oils used to create personal care products are one way in which producers can meet this demand and set themselves apart from the competition. That is why our next-generation Shell Ondina X medicinal white oils are based on innovative gas-to-liquid (GTL) technology, helping to give you the edge over your competitors.

Download the fact sheet

Lithium battery

Lithium battery

Lithium battery

To improve the safety and performance of the lithium batteries they produce, manufacturers require high-quality separating fluids. These thin, porous membranes physically separate the anode and cathode while facilitating ion transport. The Shell Risella X range of process oils provides an effective base for lithium battery separators – delivering lower costs through lower evaporation and oil loss, reduced maintenance disruption through a more consistent molecular structure and greater chemical consistency with a narrower boiling range.

Optical cable

Optical cable

Optical cable

Optical cable gels are an essential part of creating high-quality cable products, providing stability and protecting the fibres. We have worked closely with Kraton to combine expertise and develop a new generation of optical gels that provide gel and cable manufacturers with enhanced process efficiency and product quality. The result? Shell Risella X, which delivers excellent performance and purity to help manufacturers create higher-quality products.

Tires

Tires

Tires

Maintaining competitiveness in the global marketplace requires ongoing product performance improvements, alongside the need to adapt to new and emerging legislation. Shell Flavex 595 provides an extender oil that helps to produce summer, all-season and high-performance tyres. Offering an alternative to traditional distillate aromatic extract (DAE), it gives manufacturers the opportunity to improve safety and performance while meeting environmental legislation.

Download the brochure

Polymer

Polymer

Polymer

Process oils play a critical role in the formulation of polymer compounds and rubber blends, so it is vital they can deliver good performance and compatibility. The Shell Risella X range of oils delivers that performance and compatibility while improving process efficiency through lower viscosity and evaporation loss to help you unlock a competitive advantage.

Download the fact sheet

Read ‘Resisting Automotive TPE Fogging with GTL Base Oils’

Read success story

Defoamer

Defoamer

Defoamer

Defoamer formulations need to deliver excellent performance, helping to minimise foam formations, rapidly release entrained air and minimise the potential emission of volatile organic compounds (VOCs). Process oils play an important role in achieving this, comprising 90% of the formulation. That is why Shell Risella X is designed to provide excellent performance properties and extra purity, enabling you to unlock a competitive advantage.

Download the fact sheet

Read success story

Textiles

Textiles

Textiles

Textile auxiliary formulations are critical in the manufacturing processes for yarns, nonwoven fabrics and all valuable products made from fibres. We have worked with leading textile auxiliary manufacturers to understand their challenges and have developed Shell Risella X to deliver excellent performance and extra purity – helping to maximise productivity and process efficiency while avoiding the ageing and discoloration of fibres.

Download fact sheet

Read success story

Jute batch

Jute batch

Jute batch

To improve the softness, flexibility and spinnability of jute yarn, the fibres are usually softened by an emulsion of petroleum oil. This oil must also protect the safety of those producing the yarn, So, it must leave no traces of polycyclic aromatic hydrocarbons (PAH), have low volatile organic compounds and meet the standards that make it suitable for use in food packaging. With its stable formulation and high processability, Shell Risella X delivers on this, creating a safer work environment for manufacturers while providing an almost odourless final jute yarn product.

Metalworking

Metalworking

Metalworking

To succeed in an increasingly competitive global marketplace, it is essential for metalworkers to maximise productivity and process efficiency while improving workplace conditions. The Shell Risella X range of process oils based on gas-to-liquid (GTL) technology is designed to help businesses achieve this, delivering lower viscosity for improved process efficiency while creating cleaner working conditions for enhanced safety.

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Shell Risella C

Shell Risella C

Shell Risella C re-engineered process oils (REPO), you can develop formulations that contain more recycled material and have a lower carbon footprint – all without compromising on quality. Examples of applications automotive components manufacturing, chemicals (paints, coatings and additives), metal works and construction explosives.

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Shell Risella X

Shell Risella X

Shell Risella X is a range of top-tier process oils based on gas-to-liquid (GTL) technology. It offers several advantages over conventional process oils, including extra purity and excellent performance in selected applications.

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Download Brochure

Shell Ondina X

Shell Ondina X

Shell Ondina X is a range of top-tier medical white oils based on gas to liquids (GTL) technology. It offers a high level of purity and excellent performance in selected applications, creating opportunities to enhance your products and operations.

Read more

View animal vaccine adjuvant

Shell Catenex T

Shell Catenex T

Shell Catenex T oils are highly refined hydrotreated paraffinic process oils, virtually colourless and sulphur free. Highly saturated, free of aromatics and polar compounds, they are ideal for applications where colour stability, low volatility and low sulphur levels are required – including rubber, elastomer, plastic and adhesive manufacturing.

Shell Flavex 595

Shell Flavex 595

Shell Flavex 595 is a non-labelled process oil used as an extender oil in the manufacture of tyres. It is made using residual aromatic extract (RAE) technology to produce summer, all-season and high-performance tyres. It offers an alternative to traditional distillate aromatic extract (DAE) products and is fully compliant with EU Directive 2005/69/EC, REACH Regulation 1907/2006 and Annex XVII (Item 50).